Search results for "Hole drilling method"

A new calculation procedure for non-uniform residual stress analysis by the hole-drilling method

1998

The hole-drilling method is one of the most used semi-destructive techniques for residual stress analysis in mechanical parts. In the presence of non-uniform residual stress, the stress field can be determined from the measured relaxed strains using several calculation methods, but the most used one is the so-called integral method. This method is characterized by some simplifications that lead to approximate results, especially when the residual stress varies abruptly. In this paper a new calculation procedure called the spline methods is proposed, which allows these drawbacks to be overcome. Numerical simulations and an experimental test have corroborated the best performance of the prop…

Measurement of residual stresses by the hole-drilling method: Influence of hole eccentricity

1979

The hole-drilling method is a semidestructive technique which allows the measurement of residual stresses. In this method, a source of error is due to the misalignment between the hole and rosette centres. This paper presents a theoretical analysis of the influence of such misalignment on the strains measured by the rosette. Formulae which give the residual stresses taking account of the hole eccentricity are derived. Finally, the errors, which affect the residual stresses when the eccentricity is neglected, are evaluated for some commercial strain-gauge rosettes especially developed for the hole-drilling method.

Error and Uncertainty Analysis of the Residual Stresses Computed by Using the Hole Drilling Method

2010

:  The hole-drilling method is one of the most used techniques for the experimental analysis of the residual stresses in mechanical components. For both through-thickness uniform and non-uniform residual stress distributions, its application is standardised by the ASTM E837-08. In accordance with the ASTM limitations, the analysis of uniform residual stresses, to which the present work deals with, leads in general to results with a maximum bias of about 10%. Unfortunately, in general the user does not have appropriate procedures to estimate the actual stress error; consequently, if one or more of the experimental influence parameters fall out of the corresponding standard limitations, the c…

A New Procedure for the Evaluation of Non-Uniform Residual Stresses by the Hole Drilling Method Based on the Newton-Raphson Technique

2010

The hole drilling method is one of the most used semi-destructive techniques for the analysis of residual stresses in mechanical components. The non-uniform stresses are evaluated by solving an integral equation in which the strains relieved by drilling a hole are introduced. In this paper a new calculation procedure, based on the Newton-Raphson method for the determination of zeroes of functions, is presented. This technique allows the user to introduce complex and effective forms of stress functions for the solution of the problem. All the relationships needed for the evaluation of the stresses are obtained in explicit form, eliminating the need to use additional mathematical tools. The t…

Review of Some Development of the Hole Drilling Method

1990

This paper contains a survey of some developments of the hole drilling method. It is mainly based on the research work carried out at the University of Palermo in the years from 1978 to 1989. The paper considers the relationship between the relaxed strain and the residual stresses for a rosette with an off-centre hole, the influence of hole eccentricity on the determination of residual stresses and of rosette calibration constants, the sensitivity of strain relaxation.

An analysis of through-thickness residual stresses in aluminium FSW butt joints

2006

Abstract In the paper, the results of a wide experimental campaign on friction stir welding (FSW) of aluminum alloys are reported. The attention was focused on the through-thickness residual stresses that occur on aluminum joints, after the welding process. In detail, using the hole-drilling method the residual stresses distribution in the zone close to the tool shoulder border of the joint advancing side, has been investigated; four different aluminum alloys and three different process conditions have been considered. The experimental analysis has shown that unlike traditional welding processes, the residual stresses are negative in the surface of the examined zone, and increase with depth…

Measurement of residual stresses by the hole-drilling method: General stress-strain relationship and its solution

1990

RESIDUAL STRESS ANALYSIS OF ORTHOTROPIC MATERIALS BY THE THROUGH-HOLE DRILLING METHOD

2007

The present study deals with the development and the application of the through-hole drilling method for the residual stress analysis in orthotropic materials. Through a systematic theoretical study of the stress field present on orthotropic plates with a circular hole, the relationships between the relaxed strains measured by a rectangular strain gauge rosette and the Cartesian components of the unknown residual stresses are obtained. The theoretical formulas of each influence coefficient allow the user an easy application of the method to the analysis of uniform-residual stresses on a generic homogeneous orthotropic material. Furthermore, to extend the method to the analysis of the residu…

Optimal calculation steps for the evaluation of residual stress by the incremental hole-drilling method

1999

The integral method is a suitable calculation procedure for the determination of nonuniform residual stresses by semidestructive mechanical methods such as the hole-drilling method and the ring-core method. However, the high sensitivity to strain measurement errors due to the ill conditioning of the equations has hindered its practical use. the analysis of the influence of the strain measurment error on the computed stresses carried out in the present work has showed that, given both maximum hole depth and number of total steps, the error sensitivity depends on the particular depth increment distribution used. By means of the matrix formulation, the depth increment distribution that optimiz…

Investigating the effect of residual stress on hydrogen cracking in multi-pass robotic welding through process compatible non-destructive testing

2021

Abstract In this paper, the effect of Welding Residual Stress (WRS) on the size and morphology of hydrogen-induced cracks (HIC) is studied. Four samples were manufactured using a 6-axis welding robot and in two separate batches. The difference between the two batches was the clamping system used, which resulted in different amounts of welding deformation and WRS. The hydrogen cracks were intentionally manufactured in the samples using a localised water-quenching method, where water was sprayed over a specific weld pass in a predetermined position. The Phased-Array Ultrasonic Testing (PAUT) system was implemented during the welding process (high-temperature in-process method), to detect the …